A leading manufacturer of piston rings catering to major automotive brands in India. The company specialises in turning operations on steel materials, requiring consistent precision and surface finish.
The Challenge
The manufacturer faced issues with limited sump life, leading to frequent maintenance and increased downtime. Additionally, the cutting oil exhibited unstable oil color changes over time, raising concerns about fluid stability and performance consistency.
MotulTech's Solution
MotulTech recommended SAFKOOL 1044 P, a high-performance long life semi-synthetic fluid designed for ferrous and selected non-ferrous metals. With strong cooling properties, corrosion inhibitors, EP additives, and biocides, it effectively addressed foaming and smell issues while improving tool life and sump stability.
The Outcome
Sump life was significantly extended, reducing the frequency of maintenance and minimising downtime. The cutting oil color remained stable, enhancing visual monitoring and boosting operator confidence. Overall, the improvement contributed in total cost saving of 19% per year in comparison to usage of previous cutting fluid.