A leading European manufacturer of pneumatic, electromechanical, hydraulic braking systems and components for automotive and transportation. Their machining operations involve 12 CNC LMW J2 machines working primarily with cast iron components.
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The Challenge


The manufacturer was experiencing persistent foaming issues during machining operations, which disrupted productivity and required frequent intervention. Additionally, they were seeking to extend tool life and improve the overall surface finish of components, as the existing coolant left a dull appearance on the machined cast iron surfaces.
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MotulTech's Solution


MotulTech recommended SAFKOOL 1044 P, a high-performance long life semi-synthetic fluid designed for ferrous and selected non-ferrous metals. With strong cooling properties, corrosion inhibitors, EP additives, and biocides, it effectively addressed foaming and smell issues while improving tool life and sump stability.

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The Outcome

Oil consumption was reduced by 14% annually, helping lower fluid procurement costs. Operators reported no odor or skin irritation, resulting in a more comfortable and safer working environment. Overall, these enhancements delivered total cost saving of $14,000 USD annually across 12 machines.