A leading manufacturer specialising in producing aluminium precision parts at large scale (engine blocks, cases, cylinder heads, other parts) for the automotive industry, including New energy vehicles (NEV).
The Challenge
The facility was seeking improved mold protection, reduced sprayer maintenance, and reduced spray time during production to increase overall efficiency and productivity.
MotulTech's Solution
MotulTech recommended CASTING 882K, a no-wax formulation product to improve spray time and provide superior mold protection.
The Outcome
• Better release performance: CASTING 882K provided superior release performance compared to previous solutions.
• Quick product switch: The customer swiftly adopted CASTING 882K, improving their production process.
• Optimized dilution: During the test process, the dilution ratio improved from 1:90 to 1:110, leading to an 18% reduction in consumption.
• Improved productivity: Consistent use of CASTING 882K led to a 5-second reduction in spray time, resulting in a 5% productivity increase and generating an additional annual output value of USD 2.15 million.