The customer is one of the leading manufacturers of precision-machined components, supplying high-accuracy parts to various industrial sectors. Their production involves continuous CNC turning operations using LMW CNC turning machines, working primarily with mild steel and stainless steel.
The Challenge
Their previous coolant provided insufficient cooling during continuous CNC turning operations, leading to premature tool wear and frequent tool replacements. Coolant stability was also a concern, as higher consumption rates increased operating costs over time. Despite attempts to optimize usage, the existing fluid could not deliver the required performance for mild steel and stainless-steel machining, driving the need for a more efficient and cost-effective solution.
MotulTech's Solution
To address the customer’s machining needs, the MotulTech team recommended SAFKOOL 6113 P, a semi-synthetic soluble metalworking fluid formulated for operations requiring strong cooling performance. SAFKOOL 6113 P is well-suited for turning, milling, sawing, and grinding of ferrous materials such as cast iron and low-alloy steels.
The Outcome
The customer recorded significant improvements in machining efficiency and overall operating costs. Tool life increased by 27%, allowing longer production runs with fewer tool changes. Coolant consumption was reduced by 10%, contributing further to cost optimization. Despite the coolant being 21% higher in price, the improved performance resulted in an impressive 35% total cost saving.
The customer is one of the leading manufacturers of precision-machined components, supplying high-accuracy parts to various industrial sectors. Their production involves continuous CNC turning operations using LMW CNC turning machines, working primarily with mild steel and stainless steel.
The Challenge
Their previous coolant provided insufficient cooling during continuous CNC turning operations, leading to premature tool wear and frequent tool replacements. Coolant stability was also a concern, as higher consumption rates increased operating costs over time. Despite attempts to optimize usage, the existing fluid could not deliver the required performance for mild steel and stainless-steel machining, driving the need for a more efficient and cost-effective solution.
MotulTech's Solution
To address the customer’s machining needs, the MotulTech team recommended SAFKOOL 6113 P, a semi-synthetic soluble metalworking fluid formulated for operations requiring strong cooling performance. SAFKOOL 6113 P is well-suited for turning, milling, sawing, and grinding of ferrous materials such as cast iron and low-alloy steels.
The Outcome
The customer recorded significant improvements in machining efficiency and overall operating costs. Tool life increased by 27%, allowing longer production runs with fewer tool changes. Coolant consumption was reduced by 10%, contributing further to cost optimization. Despite the coolant being 21% higher in price, the improved performance resulted in an impressive 35% total cost saving.
